Services

Consultancy
Scheme Design
Project Management
Manufacturing
Quality Assurance
Installation
Commissioning
Withdrawal
After Sales Service



Consultancy
We can size generating sets for clients, develop specifications, assess tenders, perform grading studies, manage the projects and manage the commissioning. And it doesn’t have to be on Generating Sets or even on our Generating Sets. The level of expertise of our staff is such that we offer the skills that we have to the clients that need them, wherever they need them. No coincidence then that many of our largest clients also retain us as consultants on all their generating set or LV power system works.

One for the Aficionados

The real boffins amongst you might spot that this alternator is very large compared to the engine. That’s because it has been significantly over-sized. Why? For this project we performed a full sizing study for the client. We established that, to ensure that the client’s very sensitive equipment wasn’t disrupted when the Generating Sets came on line, a very low “transient” was necessary from the Generating Set. This required us to oversize the alternator to achieve this by around 100%. In turn this required us to then torsionally asses the compatibility of the engine and the alternator. Whenever we perform sizing studies we work from the client’s view of what they need and advise them accordingly. What we don’t do is tell them what our nearest generating set is and they can go lump it. Oh, and the very sensitive equipment? A nuclear reactor.

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Scheme Design
We have unrivalled experience in the design of the widest variety of generating set applications including unattended duty sets, CHP installations and multi-set installations, as well as all manner of stand-by power applications. Three recent projects that illustrate the spread:

Offshore sets for Europe’s largest wind farm – designed to withstand atmospheric extremes they have to be able to operate for up to a year without human intervention.
Combined Heat and Power sets for Bangladesh where the engine jacket and exhaust heat is used for drying tea leaves!
Extension of a 275KV sub-station’s main LV incoming board to allow the sub-station’s electrical infra-structure to be up graded without ever taking the sub-station out of service.

“…And if you want it painted pink and hung from the ceiling we can
do that too…”


2 x 850KVA Sets for the Bank of New York. Mounted in a second sub-basement with the only ventilation 8 floors above, these units include remote radiators, twin wall and ceramic in-fill exhaust flues, remote fuel tanks and 70dB(A) at 1m room acoustics. They also synchronise and include dual redundant starting systems.

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Project Management
Project Management means more to us than sending you the bill on time. Our Project Managers are there to make sure that your scheme is successful. They will make sure that the equipment is what you want, that the method used to install it is safe and legal, that it is effectively integrated in to your existing systems, that your documentation is updated to reflect it, that old equipment is removed in accordance with all the latest environmental legislation. We operate as both Sub-contractor and Principal Contractor under the CDM Regulations. Full service, one stop shop.

And the Lights Never Went Out!

The bay at the end is an extension to an existing main LV incoming board at National Grid Kearsley 275KV sub-station in Manchester. It was supplied as a part of a contract with WARDPOWER as the Prncipal Contractor under the CDM regulations that saw:

The provision of a 656KVA new Generating Set
A new LV Essential Services Board
The addition of new incoming ways to the existing site LV boards
The re-configuration of all of the site loads to “essential”
The removal of two existing generators and redundant switchgear, complete with Asbestos.
One extra condition – the site could never lose power. It didn’t.
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Manufacturing
We manufacture all our plant in Sheffield using proven industry methods that guarantee product quality and reliability and not just a cheap price. Our Chief Engineer would rather hang from the factory crane than put an unferruled wire in a terminal or use plastic conduit (shame not all engine manufacturers think the same way...).

Perfectionism is…

See this Emergency Stop? This goes on the outside of our containers. It’s a solid metal construction, fully gasketed, IP 65 sealed unit with locking plate, security cover and stainless steel fittings and fixings. On the negative side it didn’t cost £15 from the local wholesalers. On the plus side, it will last 40 years.

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Quality Assurance
In an age where a poodle parlour may have ISO9000 accreditation, quality systems have never been so open to interpretation. We deal with this by operating an integrated Quality and Health & Safety management systems which offers the flexibility to use clients’ Quality Systems if required

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Installation
Our site Installation teams can put anything anywhere, whether it is a 2MVA engine through a 4ft square hole or a 25,000Kg containerized set on to a 6th floor roof.

Is it a Bird? Is it a Plane?

No it’s an 800KVA Generating Set being installed in a Merchant Banking Centre in London. One of a pair providing full synchronisation with the mains supply for bumpless transfer for testing and mains return.

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Commissioning
Commissioning to us means more than “Well it works mate – it’s commissioned!” We agree with every client the test and commissioning requirements of the project from Primary Injection Tests of Switchgear to CT magnetisation curves, to 3 phase simulation tests on switchboards, to engine transient response tests against reactive loads.

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Withdrawal
We can take out as well as put in. We are licensed Waste Brokers and Carriers and experienced in the safe removal of all natures of plant from all natures of place.

A 50 year veteran retires

One of a pair of 375KVA sets from National Grid Warley is removed to make way for a new WARDPOWER Type Registered 723KVA set. This set, fitted wth remote oil cooling radiators and air start units presented more of waste removal challenge than the average.

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After Sales Service
WARDPOWER offers the full spectrum of service support from spares on demand to guaranteed time to site Service Contracts and remote monitoring and support.

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